Monoblock High Vacuum Filler/Capper

Thank you for the use of stainless steel and other high grade materials from the seamless stainless steel bowl to the stainless-steel-gladded machine frame.

FILLERS RANGE

The complete range of PC vacuum fillers – with 12 to 40 valves-are very versatile for filling non-carbonated, free-flowing and viscous liquid, either hot or at room temperature. Basically, it is designed for filling wine, dairy products, fruit juice, edible oil, sauce and other liquid. Each product imposes specific demands on the filling process.

Standard and special shaped plastic and glass bottle can be used.

Main features:

• Three-block : rinser, filler and capper are combined mechanically.
• For PET bottles, bottles are handled by “neck handling”-a system without worm-screw.
• Highly reduced overall dimension.
• Easier control of the whole system.
• Reduced number of operators on line.
• Lower change-over time thanks to neck handling system.

BOWL

The standard version is in AISI 304 stainless steel or, if requested, AISI 316 stainless steel is available. The bowl is provided with sight glass for visual checking of the liquid and an electric probe to adjust the minimum and the maximum level. With difference size of the bottle to be handle. An optional removable cover for easy inspection is also available.

MACHINE STRUCTURE

The machine base frame consists of two parts. The upper part is made of stainless steel and the lower part mild steel which is covered by stainless steel sheet and mounted on adjustable support.

The base frame support all the star-wheels, rinser, filler and the capper.

The rinser, filler and capper are connected by junction plates ti the base frame and are supported by mild steel, Heavy duty structures. The main gears and the motion transmission parts are placed underneath the main structure. All of them are well protected and separated from the work area. However, it is still easily accessible. Simple designs and a combination of steel/plastic components ensure low maintenance cost, high durability and low noise level.

Glass bottle are handled with infeed worm, synchronized with the motion of the stars and central quides. All of them are made of plastic materials, conveying the bottle perfectly towards the nozzle with noiseless operation.

HIGH-VACUUM FILLER

The air tube from the filling valves are connected directly to the vacuum system. So, it is possible to create a comparatively high vacuum pressure in the bottle. Thus, the viscous product can enter the bottle dua to the difference, of the pressure be tween the bowl and the bottle. If the product level has been reached, the excess product are drawn off and are sent to the vacuum tank. Via a ruturn pump, the excess product can be returned to the filling bowl or the mixing tank. The level of vacuum can be adjusted by a stainless steel vacuum-regulator. The high-vacuum filler is suitable to fill high viscous product, such as oil, tomato sauce, chili sauce, soya sauce, spirit, fruit juice, etc..

CAPPER

• Types of caps for the capper can be Screw-Caps, ROOP-Caps, Snap on-Caps, Crown Cork, Sport-Caps, Push-on Caps, etc. Bottleneck dimension range from 28 to 32 mm.